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木屑顆粒機批發廠家如何處理木屑顆粒機磨具梗塞?

來源:http://comicbopk.com 發布時間:2019-06-12 瀏覽次數:
  木屑顆粒機批發廠家如何處理木屑顆粒機磨具梗塞?
  How does the wholesale manufacturer of sawdust granulator deal with the abrasive obstruction of sawdust granulator?
  木屑顆粒機磨具梗塞了操作工是頭疼的事情,由于需求拆裝磨具,用鉆打孔,產量沒出來,老板還生氣,操作工由于改換磨具,鉆孔還十分辛勞,真是費力不討好的事情,因而提早預防木屑顆粒機的磨具梗塞,是生物質顆粒廠老板關系的問題,也是操作工希望理解的問題,那么今天濟南冠貝機械就依據本人十余年的從業經歷給大家解說如何防止木屑顆粒機磨具梗塞,以及一但梗塞后的簡單有效的處置辦法:
  The grinding tool of sawdust granulator is blocked by the operator's most headache. Because of the need to disassemble and assemble the grinding tool, drill holes with a drill, the output does not come out, the boss is still angry. Because the operator changes the grinding tool and drills very hard, it is really a thankless thing. Therefore, it is a matter of relationship between the owner of the biomass granulator and the operator's hope for physiology to prevent the grinding tool obstruction of sawdust granulator in advance. Solve the problem, then today Jinan crown shellfish machinery on the basis of my more than ten years of experience in the industry to explain how to prevent sawdust granulator abrasive infarction, and a simple and effective treatment after the infarction:
  要想處理這一現象,首先應該理解木屑顆粒機在消費過程中的壓力點。
  To deal with this phenomenon, we should first understand the pressure point of sawdust granulator in the process of consumption.
  一、木屑顆粒機制粒過程的真正中心是壓輥挾入點和壓模間的楔形區。在制粒過程中簡直一切其它設備都是它的關鍵局部的輔助設備。 其中有三個壓力點:
  1. The real center of the granulation process of sawdust granulation is the wedge-shaped zone between the entrainment point of pressing roll and the pressing die. In the granulation process, almost all other equipment is its most critical part of the auxiliary equipment. There are three pressure points:
  1、 作用于物料上的軋輥將物料擠壓入壓模內。
  1. Rollers acting on the material extrude the material into the die.
  2、 壓模本身具有一種阻力,這種阻力能阻止物料經過壓模上的孔。
  2. The die itself has a kind of resistance, which can prevent the material from passing through the hole on the die.
  3、 由輥子施加的壓力和物料身產生的摩擦壓力相分離。這個壓力使物料擠壓在壓棍和模具的楔形區,并避免物料在輥子的前面沿著壓模的外表放射出來。 在我們進步變速傳動或控制的調整值和增大制粒機的進料量時,就在輥子前面成比例地增厚物料量。換句話說,就是要有較大的力把物料推入壓輥挾入點,而不是落入壓模內。這通常招致木屑顆粒機磨具的梗塞。這種梗塞在輥子的前面構成,使輥子的碾磨并推入壓模孔內的才能受阻。因而,在經過壓模外表和進入壓輥挾入點時,物料的分配是十分重要的。
  3. The pressure exerted by the roll is separated from the friction pressure produced by the material body. This pressure causes the material to be extruded in the wedge-shaped area of the pressing rod and die, and prevents the material from radiating along the exterior of the pressing die in front of the roll. When we improve the adjustment value of variable speed transmission or control and increase the feed quantity of granulator, we proportionally increase the material quantity in front of the roll. In other words, there must be a greater force to push the material into the roller entrainment point, rather than into the die. This usually leads to the obstruction of the grinding tools of the sawdust granulator. The obstruction is formed in front of the roll, which prevents the roll from grinding and pushing into the die hole. Therefore, the material distribution is very important when the exterior of the die and the entry point of the roller are passed.
  木屑顆粒機批發
  Wholesale of sawdust granulator
                       木屑顆粒機批發
  二、要想處理木屑顆粒機模具不梗塞的現象發作,就必需從兩個方面動手:
  Secondly, in order to deal with the occurrence of non-obstruction of wood chips granulator mould, it is necessary to start from two aspects:
  必需嚴厲的依照木屑顆顆粒機的緊縮比,控制好木屑的水分(13-20%)。
  It is necessary to strictly control the moisture content of sawdust (13-20%) according to the shrinkage ratio of sawdust granulator.
  依據消費狀況,隨時調整壓棍與模具的間隔,使得木屑顆粒機壓輥挾入點和壓模間的楔形區一直處在佳的工作狀態。
  According to the consumption situation, the interval between the pressing rod and the die is adjusted at any time, so that the wedge-shaped zone between the pressing roll entrainment point and the pressing die of the sawdust granulator is always in the best working state.
  木屑顆粒機批發
  Wholesale of sawdust granulator
  三、堵模的處理方法:在消費過程中由于停電或其它緣由形成壓模梗塞,特別是小孔徑壓模較難清算,較常見的是采用電鉆把物料鉆出來,這樣既糜費時間,又容易毀壞模孔的光亮度。自己總結多年理論經歷以為,初期的木屑顆粒機磨具梗塞是不需求拆卸磨具鉆孔的,首先翻開木屑顆粒機的察看室,將制粒室內的物料掃除,這樣在木屑顆粒機制粒室內只要磨具內的料了,然后,將冷卻好餓顆粒漸漸的添加進制粒室,開端可能少量的顆粒會被擠壓出來,隨著磨具和壓棍的碾壓,磨具不時升溫,在磨具熱脹冷縮的作用下,會越來越多的顆粒出來,這時分增加進顆粒的量,漸漸的磨具就全部通開了,假如這個辦法沒有勝利,那就需求再次放空制粒室,用廢舊機油和沙子攪拌后,漸漸的往里加料,相同的道理,普通的木屑顆粒機磨具都可以被沖開,假如還是沒有處理,那闡明你的磨具緊縮比真的太大了,下次訂購磨具的時分減小緊縮比,為了節約本錢,如今的磨具一定要應用起來,那么只能用油煮環模方法,即用一鐵制油盤,放入廢機油,把堵模置于油盤內,使堵模孔全部浸入油內,然后在油盤底部加溫至堵模孔內物料有爆裂聲,即取出堵模,冷卻后重新裝機,調整好模輥間隙,按制粒機操作請求重新開車,就能疾速把堵模內的物料清算掉,還不影響模具的光亮度,再次運用無需研磨即可運用。假如這個辦法依然沒有處理磨具梗塞的問題,那只能拆卸下來鉆孔了。
  Thirdly, the treatment method of plugging die: in the process of consumption, because of power failure or other reasons, forming die-pressing obstruction, especially small-aperture die-pressing is difficult to liquidate, more common is to use electric drill to drill material out, which wastes time and easily destroys the brightness of the die hole. I summarized many years of theoretical experience that the initial grinding tool obstruction of sawdust granulator does not require the removal of abrasive drilling holes. First, I open the inspection room of sawdust granulator and sweep the materials in the granulator room, so that only the materials in the abrasive are needed in the granulator room of sawdust granulator. Then, I gradually add the cooling hungry particles into the binary granulator, and a small number of particles may be extruded at the beginning. Out, with the grinding of abrasives and pressure sticks, abrasives from time to time warming up, under the effect of thermal expansion and contraction of abrasives, more and more particles will come out. At this time, the amount of particles will be increased. Gradually, all the abrasives will be opened. If this method does not succeed, then it is necessary to empty the granulation chamber again, mix with waste oil and sand, and gradually add materials into it. The same principle, Ordinary sawdust granulator Abrasives can be washed away, if it is still not treated, then it clarifies that your abrasive compaction ratio is really too big. Next time you order abrasives, reduce the compaction ratio. In order to save cost, today's Abrasives must be applied. Then only the method of oil boiling ring mould, that is, using an iron oil plate, putting waste oil into the oil plate, placing the plugging mould in the oil plate, so as to plug the hole of the mould. When all the materials are immersed in the oil and heated at the bottom of the oil pan to the plugging hole, there is a burst sound. That is to say, the plugging die is taken out, the machine is re-installed after cooling, the clearance of the die roll is adjusted, and the operation request of the granulator is restarted, the materials in the plugging die can be quickly cleared off without affecting the brightness of the die, and can be used again without grinding. If this method still does not deal with abrasive obstruction, it can only be disassembled and drilled.
  木屑顆粒機批發廠家如何處理木屑顆粒機磨具梗塞你知道了嗎,值得留意的是,木屑顆粒機磨具梗塞千萬不要自覺的停機,一但制粒室料滿,停機后是不可能開啟設備的,需求清算木屑顆粒機制粒室,這是十分勞累的事情。
  The wholesale manufacturer of sawdust granulator how to deal with the sawdust granulator abrasive obstruction you know, it is worth noting that sawdust granulator abrasive obstruction must not consciously stop, but once the granulator is full, it is impossible to open the equipment after the shutdown, the need to liquidate the sawdust granulator granulator room, this is a very tired thing.

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