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生物質顆粒機生產廠家:顆粒機堵機不出料怎么處理?

來源:http://comicbopk.com 發布時間:2019-11-07 瀏覽次數:
  1.顆粒機初用;生物質顆粒機廠家在剛剛購置機械設備時,應該留意濕料或者油料的磨合環節。假如無視了這一環節,很可能形成一開機就悶機堵孔,當然也不會出料了。
  1. Initial use of granulator; biomass granulator manufacturers should pay attention to the running in link of wet material or oil when purchasing mechanical equipment. If this link is ignored, it is likely to form a blocked machine when the machine is turned on, of course, it will not discharge.
  處理方法:每次在剛開機運用前,取一些將要壓制顆粒的木屑,混入10%左右的工業用油,普通的機油就能夠。把物料中的小塊揉碎,充沛混合后,放入生物質顆粒機,開機壓制顆粒,然后把壓好的顆粒重新放入顆粒機中,重復5-6次,再放入正常木屑,即可正常制粒。 2、壓輥松動;顆粒機中的壓輥是制粒室中的重要部件,它需求不時的轉動才干夠使得物料遭到滾壓的作用從模具孔擠出.但是當壓輥松動時,就會使得壓輥與模具間隙變大,壓力減小,因而也就不能順暢出料了,會呈現堵料。
生物質顆粒機生產廠家
  Treatment method: each time just before starting the machine, take some sawdust to be pressed, mix about 10% industrial oil, ordinary oil can. After the small pieces of materials are crushed and fully mixed, put them into the biomass granulator, start the machine to press the particles, and then put the pressed particles into the granulator again, repeat 5-6 times, and then put the normal sawdust to make the particles normally 2. The press roll is loose; the press roll in the granulator is an important part of the pelletizing chamber. It needs to rotate from time to time to make the material be extruded from the die hole by rolling. However, when the press roll is loose, the gap between the press roll and the die will be larger and the pressure will be reduced, so the material will not be discharged smoothly and the material will be blocked.
  處理方法:停機檢查,調整壓輥間隙。
  Handling method: stop the machine for inspection, and adjust the gap between rollers.
  3、電機電壓低;顆粒機的電機是需求額定電壓才干夠正常工作的,假如電壓過低的話即便是電機可以轉動,它所產生的動力也缺乏以疾速將緊縮室中的物料擠出成型。這時,就會有大量的物料在緊縮腔中梗塞,呈現堵料。
  3. The motor voltage is low; the motor of the granulator needs the rated voltage to work normally. If the voltage is too low, even if the motor can rotate, the power generated by it is also lack of extruding materials in the compact chamber at a high speed. At this time, there will be a large number of materials in the compact cavity infarction, showing blocking.
  處理辦法:增加配電室或配置變壓器,使得電壓穩定。
  Solution: add distribution room or configure transformer to make voltage stable.
  4、模具孔被雜質梗塞;在生物質顆粒機消費過程中,模具孔梗塞都有可能使得顆粒機壓出物料障礙.這樣就有大量的物料梗塞在緊縮腔內,呈現堵料。
  4. The mold hole is blocked by impurities; in the consumption process of biomass granulator, the block of mold hole may cause the material block of the granulator to press out. In this way, a large number of materials are blocked in the contraction cavity, showing blocking.
  處理辦法:停機翻開料倉,清算出物料后拿出模具,對模具出料孔停止認真打磨,留意要用工具打磨,不能對模孔形成磨損或其他傷害。 5、主軸承損壞;也就會使得其中的壓料部件不可以工作,大量的物料在緊縮室中排不進來,就會堵在其中。
  Treatment method: shut down the machine, turn over the stock bin, take out the mold after clearing the materials, stop grinding the mold discharge hole carefully, pay attention to use professional tools to polish, and do not form wear or other damage to the mold hole 5. The main bearing is damaged, which will make the pressing parts unable to work, and a large number of materials will be blocked in the compression chamber if they cannot be discharged.
  處理辦法:軸承要停止定期加油頤養,假如還是不好,直接改換軸承,要選擇質量好的品牌。
  Treatment: the bearing should stop refueling regularly, if it is still not good, change the bearing directly, and choose a brand with good quality.
  6、模輥間隙
  6. Die roll clearance
  模輥間隙太大,使模輥間的料層過厚且散布不平均,壓輥易打滑。一旦模輥對物料的擠壓力小于模孔內壁對物料的阻力,物料被擠不進來就產生堵機。
  The gap between die rolls is too large, which makes the material layer between die rolls too thick and unevenly distributed, and the press roll is easy to slip. Once the extrusion pressure of the die roller to the material is less than the resistance of the inner wall of the die hole to the material, the material will not be squeezed in, and the machine will be blocked.
  為減少堵機,生 產中要調理模輥間隙為0.03mm。就相當于一張飼料標簽紙的厚度,調理時以壓輥和環模似靠非靠,壓棍轉動時剛好與環模接觸,且放于環模與壓輥之間的飼料 標簽不被軋破,僅有細微壓痕為好。
  In order to reduce the blocking machine, the gap between die and roller should be adjusted to 0.03mm. It's equivalent to the thickness of a piece of feed label paper. When conditioning, the pressing roller and ring die seem to rely on each other. When the pressing rod is rotating, it just contacts with the ring die. The feed label placed between the ring die and the pressing roller is not broken, and it's better to have only slight indentation.
  7、環模開孔率
  7. Opening rate of ring die
  環模開孔率低,光亮度差,物料出模阻力大,制粒速度慢。喂料速度稍有變化就堵機。
  The ring die has the advantages of low opening rate, poor brightness, high resistance of material out of die and slow granulation speed. If the feeding speed changes slightly, the machine will be blocked.
  為減少環模帶來的堵機,首先環模的開孔率要在90%以上。這就請求每次制 粒終了后,制粒人員要用含油脂20%的油料清算模孔5次~10次,讓油料替代原物料填進環模內,以防模孔內容物變硬,便于下次開機消費時環模能順利出料。 關于開孑L率低的環模,可用鉆子悄悄打出,真實打不出的,可將環模放在熱機油中浸泡,待模孔膨大后再清算內容物;
  In order to reduce the blocking caused by the ring die, the opening rate of the ring die should be above 90%. It is requested that after each pelletizing, the pelletizer should clear the mold hole 5 to 10 times with oil containing 20% grease, so that the oil can replace the raw material and fill into the ring mold, so as to prevent the content of the mold hole from hardening, so that the ring mold can smoothly discharge the material when the next machine is started for consumption As for the ring mould with low opening rate, it can be made quietly with a drill. If it can't be made really, the ring mould can be soaked in hot engine oil, and the contents can be cleared after the mould hole is expanded;
  其次,要保證模孔足夠的光亮度,這一點主 要是針對未拋光的新環模而言的。由于新環模模孔中留有的金屬屑及氧化物,制粒時物料經過模孔的阻力大,且制出的顆粒外表不潤滑易斷裂,質量差。因而新 環模必需停止拋光處置,增加內模的潤滑度,同時也是為了增加模孑L的開孔率對新環模停止拋光處置時,可將50kg~100kg的油砂料(細砂10%,豆粕 10%,米糠70%,油脂10%),投入到裝置新環模的生物質顆粒機中拋光至顆粒出模時比擬松懈,普通要拋光30min~60min,雖然濟南冠貝機械工程師的文章被普遍轉載但是轉不大家無妨在咨詢設備的時分問的細致點就能防止購置到一些仿制單位的設備。
  Secondly, to ensure enough brightness of the mold hole, this is mainly for the unpolished new ring mold. Due to the metal chips and oxides left in the new ring mold hole, the resistance of the material passing through the mold hole is large during granulation, and the surface of the particles produced is not lubricated and easy to break, and the quality is poor. Therefore, the new ring mold must stop polishing and increase the lubrication of the internal mold. At the same time, in order to increase the opening rate of mold L, when the new ring mold stops polishing, 50kg ~ 100kg of oil sand (10% fine sand, 10% soybean meal, 70% rice bran, 10% oil) can be put into the biomass granule machine of the new ring mold of the device to polish until the granules come out of the mold, which is relatively loose. Generally, it needs to polish for 30min ~ 60min Although the articles of Jinan Guanbei mechanical engineer are generally reprinted, if they are not professional, you can avoid purchasing some equipment of imitation units by asking the detailed points when consulting the equipment.
  8、實踐操作
  8. Practical operation
  消費中如遇到堵機,要依據實踐狀況靈敏處置,假如是細微堵機,可往結塊的料層上澆一層油,等油脂充沛浸潤物料后開機,這樣使物料漸漸被擠進來。假如堵機很 嚴重,用上述辦法不論用,就不能屢次長時間強迫啟動生物質顆粒機,以防主電機燒毀,此時只要調大模輥間隙,用鏟子肅清料層,再調理模輥間隙消費。
  In consumption, if blocking machine is encountered, it should be handled sensitively according to the practical situation. If it is a small blocking machine, a layer of oil can be poured on the caked material layer, and the machine can be started after the oil is fully soaked in the material, so that the material is gradually squeezed in. If the blocking is very serious, no matter the above methods are used, it is not allowed to force the biomass granulator to start for a long time repeatedly to prevent the main motor from burning. At this time, only adjust the gap between the mould roll, use a shovel to clean the material layer, and then adjust the gap between the mould roll for consumption.
  以上是生物質顆粒機生產廠家為大家介紹的相關內容,想要了解更多內容,歡迎訪問網站:http://comicbopk.com
  The above is the relevant content introduced by the biomass granulator manufacturer. To learn more, please visit the website: http://comicbopk.com

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